Asphalt Batch Mix Plant

• Optimized flight structure with replacement design
• Rock wool isolated, stainless steel covered
• Temperature sensor with thermocouple, wear pro

Complete Turbo Charged Drying drum with high efficiency Japanese designed dryer flights, Stainless Steel lined, Drying unit with noiseless four wheeled friction drive, powered by fully enclosed geared motor, heavy duty trunnion rings and wheels, thrust wheels

The dryer drum shall be supplied with fully automatic modulating LDO/ Diesel Fired automatic computerized control burner unit comprising of remotely operated spark ignition system, complete with process interlocks and controls, Silenced Burner blower unit , inlet manifold, complete piping and process controls

• Cold bin
  Capacity : 9m3/each
  Quantity : 4 sets
• Belt feeder
  Quantity : 4 sets
  Variable - speed geared motor
• Horizontal collecting belt
• Inclined feeding belt, with a device to remove oversize aggregate

Weighing & Mixing section with individual multistage weighing arrangement for Aggregates, reclaimed and Filler and Bitumen, fully automatic weighing arrangement with in-flight compensation arrangement and unique multistage weighing arrangements to deliver superior weighing accuracy, load cell weighing system complete with security system for damage control, fully scavenged weighing arrangement to ensure dust free batching tower. Fully insulated and hot oil heated bitumen heating system with high capacity bitumen spraying system with hot oil jacketed piping to ensure trouble free operations.

Pugmill mixer unit with fully enclosed zero maintenance geared motor arrangement, heavy duty mixers arms and tips with reversible design to provide longer operating life, special alloy liner plates with anti wear design with hot oil jacketed mixing section, forced mixing unit with extra mixing elements to ensure perfectly mixed & fully coated asphalt while mixing difficult special asphalt mixes– mixing capacity 1600 kgs, 128 TPH. Cycle time 45 secs, completely pre-wired and tested.

Complete enclosed Four deck Screening unit with initial fitting of screen mesh. fully enclose vibrator design offering low maintenance complete with vibrators, Complete unit with scavenging unit to ensure completely pollution free screening unit

Hot aggregates storage bin section with a storage capacity of 16 Tons, complete with four storage compartments, level indicators, Multistage weighing / operating pneumatic systems, completely pre-wired and tested.

• Consist of Cyclone filter (level one) and Bag house (level two)
• Materials of bag : NOMEX, 250°C max.
• Control of air connected with burner system and main control, temperature self c check and control ( Made In India )
• One screw conveyor for coarse dust, air delivery for fine dust
• Exhaust device, Pipeline and chimney

Bitumen heating and storage tank complete with hot oil heating system, internal heat transfer coils built from seamless steel tubes, 50 mm heavy duty insulation, analog and digital temperature indicators, galvanized steel sheet cladding, insulated, cladded and hot oil heated complete asphalt piping and pump with accessories.

Automatic thermic oil heater complete with process controls, Fully automatic burner, automatic control panel, thermic oil pump complete with accessories.

Level indicators (upper and lower), Anti-bridge device, exhausting gate for dust and air, air-delivery of recycled filler

Air-conditioned control housing incorporating Fully automatic computerized controls offering operations in fully automatic mode, semi-automatic mode and manual overdrive controls, Built with electrical components from SIEMENS, Telemecanique and Merlin Gerin France, SIEMENS Industrial PLC based system with ultra modern power controls, Latest generation computer with more than 40 GB hard disk, 17” flat monitor, keyboard, industrial pointer/track ball, Industrial Man Machine Interface from Siemens as dual operating control station, complete plant process and sequence controls, Distribution power controls, Automatic Burner controls, Temperature indications, Automatic online fault detection, fault monitoring and fault registration system, Trucking details storage and printing, Batch Printer for printing various plant details, Totally pre wired unit, Video Monitoring / surveillance system, Storage rack, internal lighting etc...